010203
Thepa ea Customizable IGBT Induction Quenching bakeng sa matla a ho hanyetsa mokhathala oa likarolo tsa axle le ntlafatso ea ts'ebetso.
Tlhaloso ea Sehlahisoa
Melemo ea Bohlokoa ea Ts'ebetso:
• Dual-Mode Hardening - Ka nako e le 'ngoe e ntlafatsa ho thatafala ha holim'a metsi (HRC 50-62) ha u ntse u boloka matla a mantlha.
• Ts'ebetso ea ho Pholosa Matla - ≥92% ts'ebetso ea motlakase ka theknoloji ea inverter ea IGBT, ho fokotsa litšenyehelo tsa ts'ebetso ka 30% ha e bapisoa le mekhoa e tloaelehileng
• Automated Process Control - Integrated PLC le 10" HMI e tshehetsa diresepe tsa ho tima tse ka lokisetswang bakeng sa dijiometri tse fapaneng tsa axle
• Modular Coil Design (Modular Coil Design) - Litlhophiso tsa li-inductor tse fetohang ka potlako li amohela li-shaft ho tloha Ø20mm ho ea ho Ø300mm
Bophahamo ba Technical:
Taolo ea Botebo bo Nepahetseng - Matla a matla a feto-fetohang (0.5-5kW/cm²) e netefatsa botebo bo sa fetoheng ba linyeoe (1-8mm)
Ho Pholisa ka Loop e Koetsoeng - Phallo ea metsi a khatello e phahameng (30L/min @ 0.4MPa) e tiisa botsitso bo tsoelang pele ba tlhahiso.
Smart Monitoring - Ho latela mocheso oa nako ea 'nete ka maikutlo a infrared pyrometer bakeng sa netefatso ea ts'ebetso
E loketse bakeng sa kalafo ea likoloi, lisebelisoa tse boima le kalafo ea ho tima li-aerospace axle, sistimi ea rona e ntlafatsa bophelo ba ts'ebeletso ka 3-5X ha e ntse e fihlela li-cycle tse thata ka metsotsoana e 8-15 ka karolo.
Sebaka sa kopo
Sistimi ena e tsoetseng pele ea ho tima induction e etselitsoe ka ho khetheha ho matlafatsa ho hanyetsa mokhathala le ts'ebetso ea torsion ea likarolo tsa axle. E sebelisoa haholo indastering ea makoloi, metjhini e boima le ea sefofane bakeng sa ho thatafatsa likarolo tsa bohlokoa joalo ka li-drive shafts, manonyeletso a CV le li-gear shafts. Thepa e etsa bonnete ba hore kalafo ea mocheso e nepahetseng, ea sebakeng sa heno e nang le boima bo lekanang, e ntlafatsa ho tšoarella le matla a ho jara mojaro. Matla a eona a ikhethileng (15-200kW) le maqhubu (1-30kHz) a lumella ho ikamahanya le boholo bo fapaneng ba li-axle le lisebelisoa, ho kenyeletsoa litšepe tsa alloy le litšepe tsa khabone. E nepahetse bakeng sa tlhahiso ea molumo o phahameng, e fana ka sephetho se sebetsang hantle sa matla, se pheta-phetoang ha se ntse se fokotsa ho khopama.
Tlhophiso le Tshebetso
Sistimi ena e tsoetseng pele ea ho futhumatsa induction e na le theknoloji ea inverter ea IGBT e nang le matla a feto-fetohang (20-300kW) le frequency (1-50kHz) bakeng sa taolo e nepahetseng ea mocheso.
E netefatsa ho futhumala ka potlako, ka mokhoa o ts'oanang (800-1200 ° C) ho matlafatsa ho hanyetsa mokhathala oa likarolo tsa axle le matla a torsional. Thepa e kenyelletsa li-coil tse ngata tsa koporo, ho pholile ha metsi a koalehileng (30L / min), le "screenscreen" sa 10 bakeng sa mananeo a ho tima ka mokhoa o itekanetseng. Ka setifikeiti sa ISO, e fana ka matla a matla a matla (≥92%) mme e tšehetsa ho kopanngoa le matsoho a robotic ka Modbus TCP.
E loketse ts'ebeliso ea likoloi le mochini o boima, e fana ka botebo bo sa fetoheng ba ho thatafala (2-8mm) le ts'ebetso ea 24/7.
Litlhaloso tsa tekheniki
1. Matla le Khafetsa: 30-200kW matla a feto-fetohang a nang le 1-30kHz auto-tuning frequency bakeng sa taolo e nepahetseng ea ho kenella ha mocheso.
2. Mocheso oa Mocheso: 800-1300 ° C (± 10 ° C ho tšoana) ho ntlafatsa boima ba li-axle le ho hanyetsa mokhathala.
3. Mokhoa oa ho Pholisa: Pholiso ea metsi e sebetsang hantle haholo (25L/min @ 0.3MPa) e netefatsa ts'ebetso e tsitsitseng ea 24/7.
4. Moralo oa Likhoele: Likhoele tse tloahelehileng tsa koporo (ID 50-400mm) bakeng sa li-diameter tse fapaneng tsa li-axle le libopeho.
5. Boiketsetso: PLC-e laoloang ka 10" HMI bakeng sa mananeo a timang esale pele le ho beha leihlo ka nako ea 'nete.
Likarolo tse kholo:
