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Sefuthumatsi sa induction ea indasteri bakeng sa mocheso oa tšepe oa billet, mochini o chesang oa molamu o chesang
Tlhaloso ea Sehlahisoa
1. Ts'ebetso ea mantlha
Ho futhumatsa ka Matla a Haholo: Ho futhumatsa li-billet tsa tšepe ka potlako (ø20-200mm) le li-rods ho 1200 ° C ka mor'a metsotsoana bakeng sa ho theha/ho chesa.
Taolo e Nepahetseng ea Mocheso: Ho tšoana ho laoloang ke PID ±10°C, ho loketse ho thatafatsa tšepe ea carbon/alloy le ho futhumatsa.
2. Lintlha tsa bohlokoa
Phaello ea Matla: 160-200kW (380V/50-60Hz), e etselitsoeng tšebetso e tsoelang pele 24/7.
Phetoho ea Khafetsa: Mokhoa o habeli 1-30kHz bakeng sa botebo bo ntlafalitsoeng ba ho kenella ka lithupa tse tšesaane kapa li-billet tse teteaneng.
Sistimi ea ho Pholisa: Pholiso ea metsi e koetsoeng e koetsoeng (≥25L/min) e nang le tšireletso e feteletseng.
3. Lisebelisoa tsa indasteri
Ho Theha Mocheso: Lisebelisoa tsa tšepe tsa pre-heats bakeng sa ho qhekella, extrusion, le machining a CNC.
Likoloi/Mechini: E sebetsana le li-axle, liboutu, le lisebelisoa tsa haeteroliki ka polokeho e netefalitsoeng ea CE/ISO.
4. Tloaelo le tšebeliso e tloaelehileng
Moralo oa Modular: saese e ikhethileng ea li-coil bakeng sa litekanyo tse fapaneng tsa mosebetsi.
Sebaka sa kopo
Maemo a Tloaelehileng a Tšebeliso: Lifeme tsa tšepe, limela tsa forging, le barekisi ba likarolo tsa likoloi
1. Steel Bar Billet Pre-Heating
Tokisetso ea Forging: Ho chesa ka potlako lichelete tsa tšepe (ø20-200mm) ho 800-1200 ° C bakeng sa mekhoa e latelang ea ho qhekella kapa ea extrusion.
Ho futhumatsa ka mokhoa o ts'oanang: Ho netefatsa hore mocheso o tsitsitse (± 10 ° C) bakeng sa li-billet tsa tšepe tsa carbon / alloy, ho fokotsa khatello ea maikutlo ka hare.
2. Sebopeho se chesang sa Rod & Upset Forging
Upset Forging: E futhumatsa melamu hantle bakeng sa ho theha hlooho ea flange / bolt likarolong tsa likoloi le tsa mochini.
Ts'ebetso e Tsoelang Pele: E ts'ehetsa ts'ebetso ea 24/7 bakeng sa tlhahiso e phahameng ea lithupa tsa hydraulic le shafts.
3. Ho etsa Gear & Chainwheel Manufacturing
Gear Blank Heating: E futhumatsa likheo tsa lisebelisoa ho fihlela mocheso o nepahetseng oa forging (1000-1150 ° C) bakeng sa ho hatakela ka nepo.
Sprocket Hardening: Ho thatafala ha sebaka sa lehae sa meno a ketane ho matlafatsa khanyetso ea ho roala.
4. Tlhokomelo le Tokiso ea Liindasteri
Ho kopanya ka Metal: Ho futhumatsa mekoallo ea tšepe / li-billet bakeng sa ho cheselletsa kapa ho tiisa lipeipi le lits'ebetso tsa kaho.
Phokotso ea Khatello: Kalafo ea mocheso oa post-weld ho felisa khatello ea maikutlo e setseng likarolong tsa bohlokoa.
Liindasteri tse Tloaelehileng:
• Tsa makoloi (li-axle, likere)
• Ho rafa (maketane a conveyor, likarolo tsa crusher)
• Mechini e boima (lithupa tsa hydraulic, libering).
Tlhokomeliso: Matla a Customizable (15-200kW) le meralo ea coil bakeng sa litekanyo tse fapaneng tsa mosebetsi.
Tlhophiso le Tshebetso
1. Tlhophiso ea mantlha
Sistimi ea Matla:
Kenyelletso: 380V±10%/50-60Hz, 3-mohato, e tsamaellana le marang-rang a indasteri.
Matla a Lekanyelitsoeng: 160-200kW (e ka fetoloang bakeng sa boholo ba billet/thupa).
Khafetsa: Dual-mode 1-30kHz (tokiso e iketsang bakeng sa botebo ba ho kenella).
Li-Coil tse futhumatsang:
Li-coil tse ngata tsa koporo (ID 50-600mm), metsi a pholileng bakeng sa ts'ebetso ea 24/7.
Moralo oa phetoho e potlakileng bakeng sa ts'ebetso e bonolo ea billet/rod.
Sistimi ea ho Pholisa:
Pholiso ea metsi e koetsoeng (≥25L/min @ 0.3MPa) e nang le tšireletso e feteletseng.
2. Metrics ea Ts'ebetso
Lebelo la Mocheso: 800-1250 ° C (ho lumellana ho laoloang ke PID ± 10 ° C).
Lebelo la ho futhumatsa:
Libilite (ø100mm): 15-30 sec ho 1100°C.
Lithupa (ø50mm): 5-10 sec bakeng sa ho felloa ke matla.
Katleho: ≥90% phetoho ea matla (theknoloji ea inverter e thehiloeng ho GBT).
Mosebetsi Cycle: 100% ts'ebetso e tsoelang pele.
3. Automation & Control
HMI Interface: 10" touchscreen e nang le mananeo a seng a setiloe bakeng sa likere / mabili a ketane.
Khokahano: RS485/Modbus TCP bakeng sa khokahano ea letsoho ea PLC/robotic.
Tšireletseho: E tiisitsoe ka CE e nang le setopo sa tšohanyetso le tšireletso e feteletseng.
4. Tšebelisano 'moho
Mefuta ea tšepe: tšepe ea carbon (C45), tšepe ea alloy (42CrMo), tšepe e sa hloekang.
Litlhaloso tsa tekheniki
Indasteri Induction Heater bakeng sa Steel Bar Billet Heating & Rod Hot Form - Litlhaloso tsa Tekheniki
1. Matla le Motlakase Parameters
Matla a Kenang: 380V±10%, 3-mohato, 50/60Hz
Matla a Lekanyelitsoeng: 15-200kW (e ka fetoloang bakeng sa boholo bo fapaneng ba billet)
Sebaka sa Maqhubu: 1-30kHz (tokiso e iketsang bakeng sa botebo bo nepahetseng ba ho kenella)
Matla a Matla: ≥90% (theknoloji ea inverter e thehiloeng ho GBT)
2. Ho futhumatsa Tshebetso
Boemo ba Mocheso: 800-1250 ° C (ho lumellana ho laoloang ke PID ± 10 ° C)
Lebelo la ho futhumatsa:
Li-billet (ø100mm): 15-30 sec ho ea ho 1100°C
Lithupa (ø50mm): 5-10 sec bakeng sa ho ferekanngoa ha ho qetela
Boholo ba Workpiece:
Diameter: 20-600mm (meralo ea li-coil e tloaelehileng)
Length: Ho fihla ho 6m (bakeng sa ts'ebetso e tsoelang pele)
3. Cooling & Durability
Sistimi ea ho Pholisa: Pholiso ea metsi e koetsoeng e koetsoeng (≥25L/min @ 0.3MPa)
Mosebetsi Cycle: 100% ts'ebetso e tsoelang pele
Tšireletso: Litšireletso tse feteletseng / overvoltage / overheating
4. Mechini le Tumellano
Boitsebiso ba Coil: Koporo e hloekileng haholo, e pholileng ka metsi
Setifikeiti: CE, ISO, RoHS e lumellana
Boima ba 'mele: 7.3kg (mefuta e nkehang) ho isa ho 1200kg (litsamaiso tsa indasteri)
5. Automation & Control
Interface: 10" touchscreen e nang le mananeo a seng a setiloe
Kopanyo: RS485/Modbus TCP bakeng sa khokahano ea PLC
Lisebelisoa: Ho theha preheating, ho thatafatsa lisebelisoa, ho etsa lithupa
Tlhokomeliso: Litlhaloso lia fapana ho ipapisitsoe le litlhoko tse ikhethileng bakeng sa litekanyo tsa billet/rod.
Likarolo tse kholo:
