Mochini o thata oa induction o sa nke lehlakore bakeng sa workshop ea ho phekola mocheso, o futhumatsa kamora ts'ebetso ea ho tima bakeng sa mekoallo ea tšepe, li-billet tsa tšepe.
Tlhaloso ea Sehlahisoa
Mona ke kakaretso ea ts'ebetso:
1. Ho tiisa:
Tšepe e futhumetse mocheso o itseng (hangata o pota-potileng 1500 ° F kapa 815 ° C) moo e fetohang austenite, karolo ea mocheso o phahameng oa tšepe.
2. Ho tima:
Tšepe e futhumetseng e pholile ka potlako, hangata ka oli, metsi, kapa khase, ho fetola austenite hore e be martensite, mohaho o thata haholo empa o brittle.
3. Ho halefisa:
Joale tšepe e tingoeng e futhumatsoa mocheso o tlase ho fokotsa khatello ea ka hare le ho eketsa boima ba eona. Mohato ona o boetse o lumella ho lokisa boemo ba boima bo lakatsehang.
Hongye hlahiswa induction ho se nke lehlakore ho thatafatsa mochine ke mosebetsi bakeng sa dithulaganyo tsena, ka ho se nke lehlakore ho thatafatsa tshebetso, likarolo tšepe fumana matla hammoho le ho fokotsa brittleness bona, etsa hore ba be molemo bakeng sa ho itšeha tshebetso.
Sebaka sa kopo
Mochini ona o sa nke lehlakore oa induction o etselitsoe lithupelo tsa kalafo ea mocheso ho etsa ts'ebetso e nepahetseng ea ho thatafatsa le ho futhumatsa mekoallong ea tšepe le li-billet tsa tšepe. E sebetsa ka mocheso o laoloang oa induction bakeng sa ho thatafatsa ka mokhoa o ts'oanang, o lateloe ke sistimi e kopaneng ea mocheso ho ntlafatsa thepa ea thepa. Thepa e netefatsa botebo bo sa fetoheng ha e ntse e fokotsa ho khopama, e etsa hore e be e loketseng likarolo tsa koloi, litšepe tsa kaho, le likarolo tsa tšepe tsa indasteri tse hlokang khanyetso e matlafalitsoeng le bots'epehi ba sebopeho. Ts'ebetso ea eona ea boiketsetso e lumellana le mela e phahameng ea tlhahiso moo boleng ba kalafo e phetoang ea mocheso bo leng bohlokoa. Sistimi e amohela litekanyo tse fapaneng tsa mosebetsi mme e ka etsoa bakeng sa litlhoko tse ikhethang tsa alloy.
Tlhophiso le Tshebetso
Mochini o thatafatsang o sa nke lehlakore oa induction o na le tlhophiso e matla e kenyelletsang phepelo ea matla a maqhubu a phahameng (50-500 kHz), li-coil induction tse nepahetseng tse nang le molumo o feto-fetohang, sistimi e kopaneng ea ho tima, le yuniti e laoloang ke PLC. Foreimi ea eona ea tšepe e thata e tšehetsa lisebelisoa tsa ho sebetsa ho fihlela bolelele ba 12m le bophara ba 150mm, ka litefiso tsa phepelo tse ikemetseng tsa 0.1-3m/min.
Metrics ea ts'ebetso e kenyelletsa ho futhumatsa ka potlako ho 850-950 ° C ka mor'a metsotsoana, ho fihlela botebo ba linyeoe tse ts'oanang tsa 1-15mm (± 0.2mm mamello) ka boima ba holim'a metsi ho fihlela ho 62 HRC. Mokhahlelo o latelang oa mocheso o sebetsa ho 150-650 ° C ka botsitso ba ± 5 ° C, o fokotsa brittleness ha o ntse o boloka 90-95% ea boima ba pele. Matla a matla a fihla ho 85% ka moralo o tsosolositsoeng oa matla, ho sebetsana le lithane tse 2-8 / hora ka sekhahla sa ho sotha ≤0.1%.
Li-pyrometer tsa nako ea 'nete tsa IR le liteko tse kentsoeng ka thata li netefatsa boleng bo tsitsitseng, ha sebopeho sa HMI se lumella li-parameter presets bakeng sa limaraka tsa tšepe tse 200+ ho kenyelletsa AISI 1045, 4140, le tšepe ea ductile. Tsamaiso e lumellana le Litekanyetso tsa ts'ireletso tsa ISO, tse nang le lisebelisoa tse pholileng ka metsi le libaka tsa tšohanyetso. Ho kenya liroboto ka boikhethelo le ho rengoa ha data ho indasteri ea 4.0 lia fumaneha bakeng sa kopanyo e bohlale ea feme.
Litlhaloso tsa tekheniki
1. Matla le Frequency Range:
Motlakase o kenang: 380V 3-mohato (50/60Hz) o nang le matla a ka feto-fetohang ho tloha ho 3kW ho isa ho 120kW.
Likhetho tsa khafetsa: Mahareng (1-10kHz), Phahameng (20-100kHz), kapa Ultrahigh (100-500kHz) bakeng sa taolo e nepahetseng ea botebo.
2. Ho lumellana ha Workpiece:
E lokisa litšepe (Φ0.1mm–150mm bophara) le litšepe tse fihlang ho 12m bolelele..
E tšehetsa lisebelisoa tse kenyeletsang tšepe ea carbon, tšepe ea alloy, tšepe e sa hloekang, le tšepe ea ductile.
3. Taolo ea Mocheso:
Ho tima: Ho futhumatsa ka potlako ho 850–950°C (±5°C) ka metsi/ho fafatsa pholileng..
Ho futhumatsa: Sebaka se ka khonehang sa 150-650°C (±3°C) kamora ho tima.
4. Automation & Precision:
Sekhahla sa phepelo se laoloang ke PLC (0.1–3m/min) le boemo ba CNC (ho nepahala ha 0.1mm).
Li-pyrometer tsa nako ea 'nete tsa IR le kopanyo ea liteko tsa boima.
5. Setifikeiti le Polokeho:
CE, ISO, RoHS e lumellana le ts'ireletso e mengata (ho feta hona joale / motlakase, khaello ea metsi.
Moralo o bolokang matla (ho fihla ho 70% phokotso ea matla ha e bapisoa le mekhoa e tloaelehileng)
6. Likarolo tseo u ka li khethang:
Ho kenya liroboto / ho laolla kapa ho rengoa ha data ho indasteri ea 4.0.
Meetso ea li-coil e ikhethileng bakeng sa li-geometri tse rarahaneng
Maemo a ts'ebeliso:
